We are expanding the possibilities of Expanded Polypropylene (EPP) by applying our patented Dry Moulding Technology (DMT). Discover how we produce lighter, thinner, and more complex (technical) parts while reducing costs and environmental impact.
At Thermoware, we believe in continuous innovation. That’s why we have developed the application of our patented Dry Moulding Technology (DMT) for Expanded Polypropylene (EPP) in technical applications.
By using DMT, we achieve:
- Significantly shorter cycle times
- Lower energy consumption
- Optimal particle fusion and consistent product quality
- Indirect heating and cooling
- No contact between steam and cooling water and material results in no waste water pollution.
This allows us to produce smaller, thinner, and more complex-shaped parts at lower production costs, with higher part quality, and with less impact on the environment.
Examples of applications are technical parts for automotive (e.g. sunvisors, seat components, distance plates, shock absorbers), sports and leisure (e.g. shoe soles), and HVAC.
Why we work with EPP
EPP offers unique benefits that perfectly match the needs of modern technical applications:
- Ultra-light weight: EPP’s low density enables the creation of ultra-light components, ideal for industries like automotive, aerospace, and robotics.
- High shock absorption: EPP’s high resilience makes it the perfect choice for crash protection in bumpers, child seats, and drones.
- Long-lasting durability: EPP quickly returns to its original shape after deformation and withstands repeated stress over time.
- Chemical resistance: EPP resists oils, greases, fuels, and most chemicals, with minimal water absorption, making it perfect for damp or wet environments.
- Thermal insulation: EPP offers excellent thermal insulating properties, keeping items protected from both heat and cold.
Where we apply EPP
We have already developed several solutions, including:
- EPP half shells for automotive sun visors
- EPP distance plates
- EPP carpets
- EPP shock pads
With DMT applied to EPP, we help our partners create smarter, more efficient products with a strong focus on sustainability and cost-effectiveness.